Twin Screw Extruders: Precision Control combined with Durability
Discover the key features that make our extruders the ultimate solution for fast and reliable production.
Twin Screw Extruders
As the demand for efficient and high-quality plastic pipe extrusion grows, so does the need for advanced equipment that can deliver consistent performance and precision control. At Rollepaal, we understand the challenges faced by manufacturers in the plastic pipe industry, and that's why we have developed our Twin Screw Extruders – the ultimate solution for fast and reliable production.
Key Features
Our state-of-the-art Twin Screw Extruders have been designed with the latest technology to deliver exceptional performance and durability:
- High Production Capacity: Our extruders can produce large quantities of pipes in a short amount of time, enabling you to meet deadlines without sacrificing quality.
- Precision Control: You will never have to worry about the quality or consistency of your pipes with our advanced control systems that offer accurate control over the extrusion process.
- Durability: Rollepaal's extruders have been built to last, ensuring minimal downtime and reduced maintenance costs.
Large-Scale Production Targets with Rollepaal's Twin Screw Extruders
Rollepaal's Twin Screw Extruders offer impressive output capabilities of up to 1800kg/hr or 4000lb/hr, enabling manufacturers to meet high-volume production targets with ease while maintaining quality and efficiency.
Enhanced Screw Design: The Key to Efficient Extrusion
One of the most significant features of Rollepaal's Twin Screw Extruders is the improved screw design, resulting in a longer effective screw length. This design enables the production of a more homogeneous melt, wide processing window, and a reduction in production reject rates.
Consistent Output with Direct Torque Control
Rollepaal extruders utilize direct torque control, ensuring a constant screw rpm and reducing variations in output quality. This feature allows manufacturers to produce consistent pipes, with minimal wastage and reduced downtime.
High Efficiency and Reduced Environmental Footprint with Direct AC Drive
Rollepaal extruders are equipped with a highly efficient direct AC drive, that delivers exceptional performance in terms of energy consumption, manufacturing costs, and environmental impact.
Operator-Friendly Windows-Based Controls with Recipe Storage
Our Twin Screw Extruders feature Windows-based controls, reducing training requirements and making them accessible to operators with varying technical know-how. The user-friendly interface ensures operators can adjust settings to achieve the desired results. The extruders also incorporate recipe storage capability to enhance reproducibility and produce consistent results.
Commitment to Quality and Efficiency
At Rollepaal, we are committed to delivering Twin Screw Extruders that optimize the production process for our customers while upholding the highest quality standards. As the above mentioned indicates, our superior machines offer numerous features and benefits that translate to increased efficiency and reduced manufacturing costs for our customers while ensuring the receive reliable and top-performing equipment.
Precise Temperature Control for Improved Quality
Our extruders feature internal screw cooling for precise control over the melt temperature, resulting in improved pipe quality and consistent output. The air-cooled barrel further optimizes the cooling process, producing pipes that meet the required specifications.
Product range
Explore Rollepaal's extensive range of T-Rex type Twin Screw Extruders designed to achieve maximum output capacities ranging from 150kg/hr (330lb/hr) to 1800kg/hr (4000lb/hr). Our extruders are available with effective length to diameter (L/D) ratios of 22, 30, or 33, depending on your specific needs and applications. With screw diameters starting from 72mm and going up to 143mm and motor power capabilities extending from 20kW to 220kW, we offer a comprehensive selection of machines. Regardless of the scale, complexity, or requirements of your extrusion project, Rollepaal has the advanced, efficient, and precision-engineered solution for you.
| T-Rex | 70-22 | 75-22 | 75-30 | 75-33 | 90-30 | 90-33 | 105-30 | 105-36 | 125-33 | 140-33 |
|---|---|---|---|---|---|---|---|---|---|---|
| Maximum output (kg/hr - lb/hr) |
150/ 330 |
250/ 500 |
400/ 880 |
500/ 1100 |
650/ 1430 |
800/ 1760 |
1000/ 2200 |
1150/ 2400 |
1400/ 3000 |
1800/ 4000 |
| Effective L/D ratio | 22 | 22 | 30 | 33 | 30 | 33 | 30 | 36 | 33 | 33 |
| Screw diameter (mm) | 72 | 75 | 75 | 75 | 91 | 91 | 107 | 107 | 127 | 143 |
| Motor power (kW) | 20 | 25 | 45 | 55 | 75 | 75 | 110 | 140 | 160 | 220 |
Produce High-Quality Plastic Pipes at a Competitive Price
- Efficient Production: High production capacity and precision control enable you to meet customer demands more quickly and efficiently.
- Quality: Our extruders reduce reject rates and optimize the quality and homogeneity of the melt, resulting in consistent, high-quality pipes.
- Cost-Effectiveness: Minimal downtime and reduced maintenance costs combined with higher efficiency and productivity means manufacturers can reduce material costs and improve their bottom line.
Product Sheet Twin Screw Extruders
Explore the technical specifications of our Twin Screw Extruders and unleash their potential in your extrusion process. Download our product sheet here.
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